Quick Info:
MIDI-plant
Scrap Tire Recycling
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Dirk Gerlach Engineer
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Rotary Kiln Processes
Rotary kiln plants are well done following processes:
Rotary Kiln Principles
Direct heated
- Burner inside rotary kiln
- Heat transfer by off gas
- Atmosphere inside rotary kiln with oxygen due to burning regulations
- Gas speed in reason of off gas amount relative high
- Maximum temperature only related of combustion parameters
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Indirect heated
- Heating from outside the rotary kiln
- Heat transfer through rotary kiln shell
- Atmosphere variable adjustable
- Gas speed variable adjustable
- Maximum temperature only related of shell material
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DGE Rotary Kiln Thermolysis Process Flow Chart
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Advantages of DGE Thermolysis Systems
- continuous process for constant quality
- all equipment designed for longlife 24h/7d operation (minimum 100,000 hours values)
- extensive sensors for best quality as can be proved
- fully automatic control system
- automatic feeding system for man free shifts
- electrical heating system for combination with renewable energy sources, ex.g. bio gas fermenters
- separately control of the different heating zones for quick process changes
- automatic solid output with closed cooling systemfor highest fire and explosive protection
- solid storage with coal dust explosive protection equipment
- short and large diameter process gas piping for safety operation(dust and tar!)
- 3 fully adjustable rectification columns for 3 different high quality fractions
- maintenance and cleaning during operation
- separation of solids and water in side stream of condensation unit
- cleaning of process gas to prevent expensive off gas cleaning units
- but still emmission control monitoring of clean exhaust gases for clean technology as can be proved
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Further information of plant layouts and a rough overview of throughput you will find here.
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Dipl.-Ing.(FH) Dirk Gerlach Passion for Innovation
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A Service of LEO GmbH.
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