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Consulting
You want to hear a further opinion?
With our partners we offer following services:
- Consulting around rotary kiln technologies
- Product preparation before thermolysis
- Product treatment after thermolysis
- Stress calculation of existing indirect heated rotary kilns
- Checking for offers
- Energy-related advisory service
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Target:
The educt is (not) usable.
Product samples for customer's analysis
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Step 1: Product testing
You want to check your product for rotary kiln thermolysis?
A first step is to test your product in a rotary kiln at different temperatures. Typically we need for a test set 50 - 100 kg (dry material)
With our partners we can offer following services:
- Rotary kiln lab test up to 10 kg/h
- Analysis of coke/solid
- Analysis of permanent gas
- Analysis of condensate (oil + water)
- Centrifugation of condensate
- Distillation test with GC-analysis
For preparing an offer we need information/analysis about your product (and also from your company).
Here you can ask for an offer by mail.
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Target:
Documentation for investors.
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Step 2: Pre-Engineering
The pre engineering includes a first process calculation to get the rough dimensions of the equipment. Due to the budget it also includes:
- Further lab test sets
- Activating tests up to 850 °C
- Condensate separation
- Further destillation and cracking
- Rotary kiln plant test up to 70 kg/h
- Performance test for maximum throughput
- Main Flow sheet
- Process description
- Basic-HAZOP)
- Plant layouts in 2D
- Rendered plant pictures in 3D
- Budget or fix price offer
For preparing a pre-engineering offer we need information/analysis about your product (and also from your company).
Here you can ask for an offer by mail.
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Target:
Documentation for authorities.
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Step 3: Basic engineering
With our partners we offer following services:
- Updating pre-engineering
- Detailed flow sheets
- Mass balances for different operating states
- Product preparation before thermolysis
- Product treatment after thermolysis
- Stress calculation of indirect heated rotary kilns
- HAZOP studies
- Site Specification
- Project time schedule
- Papers for authority
- Layout- and anchordrawings with loads
- Rotary kiln plant test up to 1,000 kg/h
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Target:
Detailed informations and drawing for the general contractor.
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Step 4a: (Preponed) Detail Engineering
To avoid delays we offer in combination with a final contract a preponed detail engineering.
The customer mainly gets:
- Steelwork statics and manufacturing drawings
- Detailed process information
- Order specifications of equipment
- Wireing diagramms and control cabinet design
- ready coded control system
- rapid-prototyping
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Step 4b: Plant manufacturing, erection and startup
The customer mainly gets due to request:
- Machinery
- Transport coordination
- Erection supervision
- Erection crew
- Startup supervision
- Teaching
- Guarantee services
- Maintenance contract
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Further service:
Compact & Semimobile MIDI Plant
The customer gets ready wired & tested compact plant which can easily transported by trucks. The erection time at customer's site is 1 - 2 weeks.
You can start with one line to open the market and latero n you can add up to 3 further lines. This reduces the start invest and gives more safety.
For further information about DGE-Thermolysis-plant click here!
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Teaching
You want to be informed?
With our partners we offer following knowledge:
- Speeches about rotary kiln plants
- Speeches about thermolysis/pyrolysis
- Speeches about complex recycling solutions (ex.g. T-Rec)
- Lectures at schools & universities
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